ZF combats breakdowns with remote diagnostics
ZF has explained how its Scalar digital fleet management platform can facilitate remote vehicle monitoring, to help managers achieve improved oversight of fleet condition.
“For truck operators, roadside breakdowns can cause major headaches for their operations,” said ZF.
”A waylaid truck could mean a vital customer not receiving their shipment on time. Costs can quickly mount up, particularly if the stricken vehicle is stuck in the garage waiting for replacement parts to be ordered.
“But thanks to ever more advanced smart sensors and telematics solutions, drivers and fleet managers can keep a closer eye on the condition of their fleet, ensuring costly unexpected breakdowns are kept few and far between.”
“With the introduction in July 2024 of GSR II across Europe, new commercial vehicles will be fitted with advanced ADAS safety features such as tyre pressure monitoring systems (TPMS), braking sensors and collision prevention technologies.
“Although safety is the primary driver of the regulations, these systems can provide a roadmap from warning-only to integrated active functions paving a way [for] real-time remote condition monitoring.”
ZF says its Scalar platform, which can optimise operations, automate workflows and improve route planning, provides just such a capability.
“The platform is capable of harnessing the power of accurate, reliable data to swiftly pinpoint and address potential vehicle issues,” said the company.
“Backed by sophisticated AI capabilities, the Scalar onboard computer unit is able to network the vehicle’s monitoring equipment, from tyre pressure monitors such as ZF’s Optire, or EBS systems to check whether brake pads are in need of replacement. It can also hook up to third-party systems, bringing everything together intuitively.”
Scalar can also help automate maintenance processes, says ZF, which not only speeds up the turnaround time of a service when the vehicle is off the road but also significantly cuts operational costs.
“Being able to access and analyse crucial data about a vehicle’s performance has enormous potential in improving overall fleet reliability,” it added.
“In a matter of a few clicks, fleet managers can use Scalar to decipher a full range of diagnostic data and identify any potential problems. If any issues are flagged up, then service repairs can be planned in advance, helping reduce vehicle downtimes.
“Higher uptime leads to higher revenue. Scalar’s telematics capabilities can help fleet managers create maintenance plans based on the actual condition of the vehicle, reducing the risk of breakdowns and optimising maintenance intervals.”
The system’s diagnostics capabilities aren’t just limited to the vehicle’s condition, says ZF.
“Scalar can provide essential information concerning the status of the cargo by monitoring temperature and security sensors. Real-time updates and notifications are issued to help ensure the goods are being stored correctly, while helping prevent theft, intrusion, or unauthorised use.
“The integration of advanced monitoring solutions can bring truck operators huge benefits, enabling them to predict, prevent, and proactively manage their fleets.
“By leveraging the power of sophisticated networking solutions such as Scalar, operators can not only improve the reliability of their fleets [but also] reduce the occurrence of the cost and headaches caused by potentially costly roadside breakdowns.”










