Remote diagnostics and driving insight with ZF Scalar

By Categories: Commercial NewsPublished On: Tuesday 21 January 2025

Among the features of ZF’s Scalar digital fleet orchestration platform is remote vehicle monitoring functionality, which can help operators gain increased oversight of the condition of their vehicles.

“Thanks to ever more advanced smart sensors and telematics solutions, drivers and fleet managers can keep a closer eye on the condition of their fleet, ensuring costly unexpected breakdowns are kept few and far between,” said ZF.

“The [Scalar] platform is capable of harnessing the power of accurate, reliable data to swiftly pinpoint and address potential vehicle issues.

“Backed by sophisticated AI capabilities, the Scalar onboard computer unit is able to network the vehicle’s monitoring equipment, from tyre pressure monitors such as ZF’s Optire, or EBS systems to check whether brake pads are in need of replacement. It can also hook up to third-party systems, bringing everything together intuitively.”

Scalar can also help automate maintenance processes, says ZF, which not only speeds up the turnaround time of a service when the vehicle is off the road but also significantly cuts operational costs.

“Being able to access and analyse crucial data about a vehicle’s performance has enormous potential in improving overall fleet reliability,” it added.

“In a matter of a few clicks, fleet managers can use Scalar to decipher a full range of diagnostic data and identify any potential problems. If any issues are flagged up, then service repairs can be planned in advance, helping reduce vehicle downtimes.

“Higher uptime leads to higher revenue. Scalar’s telematics capabilities can help fleet managers create maintenance plans based on the actual condition of the vehicle, reducing the risk of breakdowns and optimising maintenance intervals.”

The system’s diagnostics capabilities are not only limited to the vehicle’s condition, ZF adds.

“Scalar can provide essential information concerning the status of the cargo by monitoring temperature and security sensors. Real-time updates and notifications are issued to help ensure the goods are being stored correctly, while helping prevent theft, intrusion, or unauthorised use.

“The integration of advanced monitoring solutions can bring truck operators huge benefits, enabling them to predict, prevent, and proactively manage their fleets.

“By leveraging the power of sophisticated networking solutions such as Scalar, operators can not only improve the reliability of their fleets [but also] reduce the occurrence of the cost and headaches caused by potentially costly roadside breakdowns.”

Adopting eco-driving techniques can lead to significant fuel savings, helping transporters reduce costs while supporting environmental sustainability goals. However, says ZF, implementing effective training programmes to optimise driving styles can pose a challenge for fleet operators.

Thanks to actionable insights from Scalar, vehicles installed with its connectivity devices can help monitor driving styles and pinpoint areas for improvement, says the company.

The system works by analysing the driving patterns for each journey and identifying opportunities for eco-driving enhancements. The generated data can then help fleet trainers develop personalised driver training programmes, helping to drive the adoption of more efficient driving habits.

ZF’s Florian Modrich, Scalar country leader DACH, explained: “Scalar provides professional drivers with detailed insights to optimise their driving behaviour. Through a secure app on the Scalar Orchestration Platform, drivers can access their performance data and make adjustments to their driving style. “This improves energy performance for both ICE vehicles in terms of CO2 efficiencies and benefits electric vehicles by helping extend their range.”

Scalar is already helping fleet operators in adopting eco-driving practices. German logistics operator Dachser is in the process of integrating Scalar and building in connectivity devices across 200 of its vehicles in Germany.

Florian Modrich added: “Dachser pilot tests have already shown promising results, with energy-efficient driving helping to save up to four litres of diesel per 100 kilometres and reducing CO2 emissions by approximately 12 per cent.”

Dachser is currently training the driver trainers across its facilities.  These trainers will then support the 450 or so drivers employed by Dachser with their expertise on driving style.

By providing drivers with the tools and insights to drive more efficiently, Scalar not only helps in cutting fuel costs but also helps fleet improve their impact on the environment, says ZF, adding that this innovative approach to fleet management demonstrates how connected technologies can help transform traditional driving practices.

www.zf.com